A Process Water Treatment Plant is a facility designed to treat and purify water used in industrial processes. Unlike potable water treatment plants, which focus on making water safe for drinking, process water treatment plants are tailored to meet the specific quality requirements of industrial operations. The water is treated to meet the needs of manufacturing, cooling, cleaning or chemical processes, ensuring it is free of contaminants that could interfere with the production process or harm equipment.

Process Water Treatment Plant also known as, “Industrial Water Treatment Plant,” “Process Water Treatment System,” “Raw Water treatment Plant,” “Process Water Filtration Plant,” “Water Purification Plant,” “Cooling Water Treatment Plant,” “Utility Water Treatment Plant,” “Effluent Treatment Plant (ETP),” “Water Treatment for Industrial Processes,” “Plant Water Treatment System.”

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Capacities of Process Water Treatment Plant:

•  Small-Scale: 50 to 500 KLD 
• Medium-Scale: 500 to 5,000 KLD 
• Large-Scale: 5,000 to 50,000 KLD

The Capacity depends on factors such as the amount of process water required, the industry type and the water quality needed for the specific process. 

How to Work:

1. Pre-treatment: Raw water is filtered to remove large debris, particles and sediments using screens or coarse filtration systems.

 2. Sedimentation: The water is allowed to sit in a tank, where heavier particles (sludge) settle at the bottom. 

3. Filtration: The water passes through finer filters (sand, carbon or membrane filters) to remove smaller particles and impurities. 

4. Disinfection: Chemical like UV light is used to kill any remaining bacteria or microorganisms. 

5. pH Adjustment: Chemicals are added to adjust the pH of the water to meet the required levels for the specific industrial process. 

6. Post-treatment (Optional): Additional treatments may be applied to remove specific contaminants or to enhance water quality further, depending on the process requirements.

The Treated water is then used in industrial operations, like cooling, cleaning or as a part of production processes, ensuring optimal performance and preventing equipment damage.

Applications Of Process Water Treatment Plant: 

•  Food & Beverage Industry: Treated Water for Cleaning, Ingredient Preparation and Product Manufacturing 
• Chemical Manufacturing: Treated Water used in reactions, cooling and washing processes and diluting chemicals 
• Mining Operations: treat water for mineral extraction, managing wastewater. 
• Oil & Gas: clean water for cooling, chemical processes and steam generation.